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Small Scale Tire Recycling Line

Waste_Tire_Rubber_Powder_Production_Line

Introduction of Waste Tire Rubber Powder Production Line
Waste tire powder production line can process waste tires and other rubber products into rubber powder at room temperature. This waste tyre recycle line is used for recycling 550-1200mm waste tire, the final product is 5-30 mesh rubber powder. If processed by rubber grinder, the final product can be 40-120 mesh fine

tire_rubber_powder

rubber powder. After processed by this tire recycle line, steel can be completely separated and fiber can be separated up to 99% or above.
Features of Tyre Rubber Powder Production Line
1. To granulate waste tires into fine rubber powder with steel and fiber completely recycled at ambient temperature.
2. High purity of rubber powder is 99%.
3. Tight construction, small space and simple technique flow.
4. Low energy consuming and good performance-cost ratio.

waste_tire_recycle_plant

5. High autoimmunization, fewer labors requirement.
6. Unique design, high output and long service time.
7. In line have dust remover, equipment running pollution-free, no fine dust, no fiber fly in the shop, meeting the environmental requirement of the government.
Flow Process of Processing Waste Tire to Rubber Powder
The rubber powder production line has the following working process to make waste tire to rubber powder.
Waste Tyre→ Ring Cutter → Strips Cutter → Blocks Cutter → Big Conveyor → Rubber Crusher→ Big Shaking Screen → Small Conveyor → Big Magnetic Separator→Small Shaking Screen →Small Magnetic Separator → Fiber Separator → 5-30 Mesh Rubber Powder → Rubber Grinder → 40-120 Mesh Fine Rubber Powder.

Waste_Tyre_Rubber_Powder_Production_Line


Analysis for Output and Energy Consumption

Model 
Energy  Consumption 
Output (kg/h)
XKP-400 Line
103.2 kw/h
200kg for around 5-30 mesh rubber powder.
XKP-450 Line
113.2 kw/h
300-400kg for around 5-30 mesh rubber powder
XKP-560 Line
133.2 kw/h
500-600kg for around 5-30 mesh rubber powder.
Waste Tyre Diameter:550-1200mm     
The Building Area: about 300SQ.M
Number of Employee: Operator: (3-4), Machine Repairer:(1)

Specifications of Tire Recycling Machines

Item
Name
Model
Motor Power
Overall Size
Net Weight
1
Ring Cutter
WRS-120
5.5kw
1285*1020*1500mm
450kg
2
Strip Cutter
WRS-380
5.5kw
1290*920*1550mm
1000kg
3
Block Cutter
WRS-200
11kw
1030*960*1100mm
1200kg
4
Steel Wire Separator
WRS-155
15kw
1500*1220*1360mm
1300kg
5
Rubber Crusher
XKP-400
(200-300kg/h)
45kw
3950*1800*1780mm
7000kg
XKP-450
(300-400kg/h)
55kw
4770*1846*1835mm
11000kg
XKP-560
(500-600kg/h)
75kw
5064*2284*1978mm
19000kg
6
Large Conveyor
WRS-855
2.2kw
8100*560*350mm
11000kg
7
Small Conveyor 
WRS-340
1.1kw
2000*450*1620mm
150kg
8
Magnetic Separator
(Magnetic roll: 2 sets)
WRS-D6040
    1.1kw    
2600*500*450mm
400kg
9
Magnetic Separator
(Magnetic roll: 1 set)
WRS-S6040
  1.1kw   
1500*500*320mm
150kg
10
Main Vibrating Screen
WRS-610
7.5kw
7800*1250*600mm
1500kg
11
Vice Vibrating Screen
WRS-315
3kw   
2900*1100*750mm
700kg
12
Fiber Separator
WRS-1100
5.5kw
1500*1500*6500mm
1450kg

Steps of Processing Waste Tire to Rubber Powder

tire_powder_playing_fields

1. The first step is to cut waste tyres, use the tyre ring cutting machine to cut tyre to sidewall and inner circle.
2. The second step is use the tyre strips cutting machine to cut the sidewall of tyre to long strips, the width of the strips is about 2-4cm.
3. The third step is use the tyre blocks cutting machine to cut long strips to blocks, which is 2-4cm width and 2-4cm length.
4. The steel wire separator is used to process the inner circle which get from step1, it will separate the inner circle to pure steel and tyre rubber. The steel wire separator is an optional device.
5. The fourth step is throw the tyre blocks to tyre crusher. Tyre blocks will be grinded to 8-10 mesh rubber powder. There is a screen under the vibrating screen, if the rubber powder reaches 8-10 mesh, it will come to the screen, and the screen will send the 8-10 rubber powder to a small conveyor, the small conveyor will send the rubber powder to the magnetic system, through this system, the thin steel in the tyre rubber will be cleared away, and the pure rubber powder (with no thin steel at this time) will be sent to a small vibrating screen, through this screen you can get 30 mesh pure rubber powder.

30_60mesh_powder

6. In step 4 there is some part of tyre rubber can not reach 8-10 mesh rubber powder, those who did not be grinded to 8-10 mesh rubber powder will be sent from the large vibrating screen to the large conveyor to the tyre crusher to be crushed again until it reaches 8-10 mesh rubber powder and go on the step 5.
7. As we all know, there are two kinds of tyres, one is steel tyre, and another one is fiber tyre, if most of your tyre is steel tyre, then use the 1-6 step will be ok. If most of your tyre is fiber tyre, then you need use a fiber separator to separate the fiber from tyre rubber powder so you can get pure rubber powder. The fiber separator is also an optional device.
8. From 1-6 step you can get 30 mesh rubber powder, if you want 40-120 mesh rubber powder, then you need a fine pulverizer to grind the rubber powder to 40-120 mesh rubber powder. This fine pulverizer is also an optional device.

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