Introduction of Waste Tire Rubber Powder Production Line
Waste tire powder production line can process waste tires and other rubber products into rubber powder at room temperature. This waste tyre recycle line is used for recycling 550-1200mm waste tire, the final product is 5-30 mesh rubber powder. If processed by rubber grinder, the final product can be 40-120 mesh fine rubber powder. After processed by this tire recycle line, steel can be completely separated and fiber can be separated up to 99% or above.
Features of Tyre Rubber Powder Production Line
1. To granulate waste tires into fine rubber powder with steel and fiber completely recycled at ambient temperature.
2. High purity of rubber powder is 99%.
3. Tight construction, small space and simple technique flow.
4. Low energy consuming and good performance-cost ratio.
5. High autoimmunization, fewer labors requirement.
6. Unique design, high output and long service time.
7. In line have dust remover, equipment running pollution-free, no fine dust, no fiber fly in the shop, meeting the environmental requirement of the government.
Flow Process of Processing Waste Tire to Rubber Powder
The rubber powder production line has the following working process to make waste tire to rubber powder.
Waste Tyre→ Ring Cutter → Strips Cutter → Blocks Cutter → Big Conveyor → Rubber Crusher→ Big Shaking Screen → Small Conveyor → Big Magnetic Separator→Small Shaking Screen →Small Magnetic Separator → Fiber Separator → 5-30 Mesh Rubber Powder → Rubber Grinder → 40-120 Mesh Fine Rubber Powder.
Analysis for Output and Energy Consumption
Model
|
Energy Consumption
|
Output (kg/h)
|
XKP-400 Line
|
103.2 kw/h
|
200kg for around 5-30 mesh rubber powder.
|
XKP-450 Line
|
113.2 kw/h
|
300-400kg for around 5-30 mesh rubber powder
|
XKP-560 Line
|
133.2 kw/h
|
500-600kg for around 5-30 mesh rubber powder.
|
Waste Tyre Diameter:550-1200mm
The Building Area: about 300SQ.M
Number of Employee: Operator: (3-4), Machine Repairer:(1)
|
Specifications of Tire Recycling Machines
Item
|
Name
|
Model
|
Motor Power
|
Overall Size
|
Net Weight
|
1
|
Ring Cutter
|
WRS-120
|
5.5kw
|
1285*1020*1500mm
|
450kg
|
2
|
Strip Cutter
|
WRS-380
|
5.5kw
|
1290*920*1550mm
|
1000kg
|
3
|
Block Cutter
|
WRS-200
|
11kw
|
1030*960*1100mm
|
1200kg
|
4
|
Steel Wire Separator
|
WRS-155
|
15kw
|
1500*1220*1360mm
|
1300kg
|
5
|
Rubber Crusher
|
XKP-400
(200-300kg/h)
|
45kw
|
3950*1800*1780mm
|
7000kg
|
XKP-450
(300-400kg/h)
|
55kw
|
4770*1846*1835mm
|
11000kg
|
||
XKP-560
(500-600kg/h)
|
75kw
|
5064*2284*1978mm
|
19000kg
|
||
6
|
Large Conveyor
|
WRS-855
|
2.2kw
|
8100*560*350mm
|
11000kg
|
7
|
Small Conveyor
|
WRS-340
|
1.1kw
|
2000*450*1620mm
|
150kg
|
8
|
Magnetic Separator
(Magnetic roll: 2 sets)
|
WRS-D6040
|
1.1kw
|
2600*500*450mm
|
400kg
|
9
|
Magnetic Separator
(Magnetic roll: 1 set)
|
WRS-S6040
|
1.1kw
|
1500*500*320mm
|
150kg
|
10
|
Main Vibrating Screen
|
WRS-610
|
7.5kw
|
7800*1250*600mm
|
1500kg
|
11
|
Vice Vibrating Screen
|
WRS-315
|
3kw
|
2900*1100*750mm
|
700kg
|
12
|
Fiber Separator
|
WRS-1100
|
5.5kw
|
1500*1500*6500mm
|
1450kg
|
Steps of Processing Waste Tire to Rubber Powder
1. The first step is to cut waste tyres, use the tyre ring cutting machine to cut tyre to sidewall and inner circle.
2. The second step is use the tyre strips cutting machine to cut the sidewall of tyre to long strips, the width of the strips is about 2-4cm.
3. The third step is use the tyre blocks cutting machine to cut long strips to blocks, which is 2-4cm width and 2-4cm length.
4. The steel wire separator is used to process the inner circle which get from step1, it will separate the inner circle to pure steel and tyre rubber. The steel wire separator is an optional device.
5. The fourth step is throw the tyre blocks to tyre crusher. Tyre blocks will be grinded to 8-10 mesh rubber powder. There is a screen under the vibrating screen, if the rubber powder reaches 8-10 mesh, it will come to the screen, and the screen will send the 8-10 rubber powder to a small conveyor, the small conveyor will send the rubber powder to the magnetic system, through this system, the thin steel in the tyre rubber will be cleared away, and the pure rubber powder (with no thin steel at this time) will be sent to a small vibrating screen, through this screen you can get 30 mesh pure rubber powder.
6. In step 4 there is some part of tyre rubber can not reach 8-10 mesh rubber powder, those who did not be grinded to 8-10 mesh rubber powder will be sent from the large vibrating screen to the large conveyor to the tyre crusher to be crushed again until it reaches 8-10 mesh rubber powder and go on the step 5.
7. As we all know, there are two kinds of tyres, one is steel tyre, and another one is fiber tyre, if most of your tyre is steel tyre, then use the 1-6 step will be ok. If most of your tyre is fiber tyre, then you need use a fiber separator to separate the fiber from tyre rubber powder so you can get pure rubber powder. The fiber separator is also an optional device.
8. From 1-6 step you can get 30 mesh rubber powder, if you want 40-120 mesh rubber powder, then you need a fine pulverizer to grind the rubber powder to 40-120 mesh rubber powder. This fine pulverizer is also an optional device.
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